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Metalwork - Exam Papers - OL - Project - 2015
300 Marks
To be competed by Friday 27th March 2015
General Instructions to Candidates
The project you make and submit for examination, including the design element, must be
your own individual work, carried out in the school under the supervision of the teacher.
Your own individual work is intended to include the intellectual activity of design along
with the practical activities of making the project.
Instructions for Making the Project
- Details of a Model Vintage Truck are shown on the accompanying drawing.
- Make and assemble the Project using the materials specified in the Parts List.
Note : Pop rivets can be used for assembly, if desired.
- (i) Design, make and attach Rear Axle Support(s) for the model.
(Note: 20% of the marks will be awarded for this section.)
- Complete, test and solder the Electric Circuit.
- Your Examination Number must be clearly shown in the position indicated on the drawing.
- Your completed project, clearly identified with your Examination Number, must be available to the
visiting examiner along with the necessary testing equipment.
Parts List
Part No. |
Part Name |
Required |
Material and Description |
1 |
Grill |
1 |
3mm, Coloured Acrylic (polished) |
2 |
Bonnet |
1 |
1mm Brass (polished) |
3 |
Chassis |
1 |
1.5 mm Aluminium (painted or polished) |
4 |
Cab |
1 |
1.5 mm Aluminium (painted or polished) |
5 |
Cross Member |
1 |
12 x 4mm Aluminium (painted or polished) |
6 |
Bonnet Bracket |
2 |
1.5 mm Aluminium (painted or polished) |
7 |
Battery Holder Clamp |
1 |
1.5 mm Aluminium (painted or polished) |
8 |
Chassis Rail |
2 |
15 x 15 x 2mm Aluminium Channel (polished) |
9 |
Headlight |
2 |
Ø20mm Nylon or Acetal (polished) |
10 |
Right Mudguard |
1 |
1mm Brass (polished) |
11 |
Left Mudguard |
1 |
1mm Brass (polished) |
As Supplied
Part No. |
Part Name |
Required |
Material and Description |
12 |
M3 x 8 Pan Head Set Screw |
19 |
Steel |
13 |
M4 x 8 Pan Head Set Screw |
2 |
Steel |
14 |
M3 x 25 Pan Head Set Screw (Motor to Bracket) |
2 |
Steel |
15 |
M3 Hex Nut |
21 |
Steel |
16 |
M4 Hex Nut |
4 |
Steel |
17 |
M4 Cap Nut |
4 |
Steel |
18 |
Front Axle |
1 |
M4 Threaded Bar (120mm approx.) |
19 |
Rear Axle |
1 |
M4 Threaded Bar (120mm approx.) |
20 |
Wheel |
4 |
Ø56mm x 16mm, 4mm axle hole |
21 |
3V Motorised Gearbox |
1 |
In-Line Motor Mount / 120:1 or 200:1 Ratio |
22 |
Motor Bracket |
1 |
As Supplied |
23 |
Motor Gear |
1 |
Plastic Gear - 20 Teeth - to suit Gearbox Spigot |
24 |
Front Axle Gear |
1 |
Plastic Gear - 30 Teeth - 4mm axle hole |
25 |
Battery Holder + Clip |
1 |
AA x 2 |
26 |
Switch |
1 |
Toggle |
27 |
Insulated Wire |
|
As Required |
Design Element
Part No. |
Part Name |
Required |
Material and Description |
28 |
Rear Axle Support(s) |
|
As Designed |
Note: 20% of the marks will be awarded for Assembly, Finish and Function.
Note : Pop rivets can be used for assembly, if desired.
Zip Files
Download Solidworks Parts, Solidworks Drawings, PDFs of Drawings, 3D images.
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