Metalwork - Exam Papers - OL - Project - 2007 - 
300 Marks
Instructions
Details of a Model Vintage Car are shown on the accompanying drawings.
1. Make and assemble the project using the materials specified in the Parts List.
2. Design, make and attach a Steering Wheel and Support for the model.
3. Place the Battery Holder under the Bonnet.
4. Position the Motor Holder to suit the tension of the Chain.
5. Attach the Bonnet to the Windshield using Piano Hinge.
6. Complete and test the Electric Circuit.
Parts List
| Part No. | Part Name | Required | Material and Description | Solidworks Part | Solidworks Drawing | |
| 1 | CHASSIS | 1 | ALUMINIUM |  |
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| 2 | WINDSHIELD | 1 | CLEAR POLYCARBONATE | |
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| 3 | BONNET | 1 | ALUMINIUM | |
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| 4 | REAR AXLE SUPPORT | 1 | ALUMINIUM | |
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| 5 | FRONT AXEL SUPPORT | 1 | ALUMINIUM | |
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| 6 | SEAT | 1 | ALUMINIUM | |
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| 7 | AXLE | 2 | BRASS OR STEEL | |
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| 8 | GRILL | 1 | BRASS MESH | |
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| 9 | MUDGUARD | 2 | BRASS | |
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As Supplied
| Part No. | Part Name | Required | Material and Description |
| 10 | SWITCH | 1 | Ø5MM TOGGLE |
| 11 | MOTOR | 1 | Ø24X27MM (1.5V - 3V) |
| 12 | MOTOR HOLDER | 1 | SELF-ADHESIVE TYPE |
| 13 | BATTERY HOLDER | 1 | AAX2 |
| 14 | INSULATED WIRE | AS REQUIRED | AS SUPPLIED |
| 15 | MOTOR GEAR | 1 | PLASTIC, 12 TEETH - BRASS HUB & REDUCER |
| 16 | AXLE GEAR | 1 | PLASTIC, 18 TEETH - BRASS HUB |
| 17 | DRIVE CHAIN | 1 | CHAIN TO SUIT GEARS - 22 LINKS APPROX |
| 18 | WHEELS | 4 | Ø50 X 12 - Ø4MM AXLE HOLE |
| 19 | PIANO HINGE | 1 | AS SUPPLIED |
| 20 | M3X8 SET SCREW | 18 | BRASS OR STEEL |
| 21 | M3 HEX NUT | 18 | BRASS OR STEEL |
| 22 | M4 HEX NUT | 7 | BRASS OR STEEL |
| 23 | M4 CAP NUT | 4 | BRASS OR STEEL |
Design Element
| Part No. | Part Name | Required | Material and Description | Possible Design |
| 24 | STEERING WHEEL AND SUPPORT | 1 | AS DESIGNED | |
Zip Files
Download all Solidworks Parts : - 2.2MB
Download all Solidworks Drawings : - 1.7MB
Download all PDFs of Solidworks Drawings : - 390KB
Download Solidworks Assembly including all Parts : - 31.9MB
Download Assembly Pictures : - 821KB
Download All : - 34.9MB
