Metalwork - Exam Papers - OL - Project - 2006 - 
300 Marks
Instructions
Details of a Solar Powered Disk Game are shown on the accompanying drawings.
1. Make and assemble the project using the materials specified in the Parts List.
2. Bond Solar Cell to Solar Cell Support, (Part 5)
3. Design, make and attach, a Pointer to indicate where the disk stops.
4. Complete the Electric Circuit and test with a light source.
Parts List
| Part No. | Part Name | Required | Material and Description | Solidworks Part | Solidworks Drawing | |
| 1 | BASE | 1 | ACRYLIC |  |
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| 2 | BASE SUPPORT | 2 | BRASS | |
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| 3 | DISC | 1 | ALUMINIUM | |
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| 4 | FACIA PLATE | 1 | ALUMINIUM OR STEEL | |
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| 5 | SOLAR CELL SUPPORT | 1 | ALUMINIUM OR STEEL | |
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| 6 | SPIGOT | 1 | NYLON | |
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| 7 | SWITCH PAD | 1 | BRASS | |
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As Supplied
| Part No. | Part Name | Required | Material and Description |
| 8 | SOLAR CELL | 1 | 200mA, 52MM X 36MM X 5MM OR NEAREST |
| 9 | MOTOR | 1 | SOLAR MOTOR |
| 10 | INSULATED WIRE | AS REQUIRED | AS SUPPLIED |
| 11 | SWITCH | 1 | Ø5MM PUST-TO-MAKE |
| 12 | SELF-TAPPING SCREW | 1 | BRASS OR STEEL |
| 13 | M3X8 SET SCREW | 4 | BRASS OR STEEL |
| 14 | M4X10 SET SCREW | 4 | BRASS OR STEEL |
| 15 | M4 CAP NUT | 4 | BRASS OR STEEL |
| 16 | M3 HEX NUT | 4 | BRASS OR STEEL |
Design Element
| Part No. | Part Name | Required | Material and Description | Possible Design |
| 17 | POINTER | 1 | AS DESIGNED | |
Zip Files
Download all Solidworks Parts : - 1.4MB
Download all Solidworks Drawings : - 1.2MB
Download all PDFs of Solidworks Drawings : - 300kB
Download Solidworks Assembly including all Parts : - 9.3MB
Download Assembly Pictures : - 378KB
Download All : - 11.1MB
